Thursday, April 28, 2011

Cleaning off the engine, cause working with dirty parts sucks

How it was when i purchased it, although this is still relatively clean it was greasy and oily




hit it with the pressure washer to get the big stuff off first, i stayed away from the intake and exhaust holes for the most part.

Note: When i was done and took the tape off, i had zero water in any of the holes.





  Other side


I knew it could be cleaner so i went out and got some easy off oven cleaner, i let it soak for 10 mins and hit it with the pressure washer.








Stuff worked out great.

















STUFF I NEED TO MAKE IT DRIVE ABLE 

EFI wiring harness
Starter
Radiator
Raditor hoses
Hood hinges & mounting hardware
Trans cross member & mounting hardware
Shifter & mounting hardware to trans 

Clutch Fork & Throwout bearing
Shift boot
One (1) Exhaust manifold stud
Exhaust manifold flange / piping


Tuesday, April 26, 2011

L28 YO'

Grand total of $250 got me an L28 with a rebuilt P90 turbo head, arp studs, clutch flywheel, pressure plate, ECU, MAF, exhaust header, and a cut wiring harness (fuck my life)



 Nothing to say really, enjoy some pictures

 Awe yea ZX turbo head

square exhaust ports with no liners (like the N42/E88/E31 heads)

.100" deeper chambers than the N42/47

nearly straight exhaust runners 

high-quench/swirl chambers


If a friend of mine comes through, i will have an LD28 crank and some KA24 Flat top pistons.

All i will need after that are 9mm 240z rods and a huge balance job.

3.1L stroker coming next winter

Friday, April 22, 2011

Day 4 & 5

Not a single fuck was given here, the derp who owned this car made a HUGE bondo patch on the bottom of the gas cap, normally i would take the time to shape a piece of metal around here, or flat out buy a replacement panel, but in all honesty i really don't give a fuck, i will probably sell the car in the next 5 years so the next guy can deal with this one.
Started to build up the bondo in small layers i will reshape it later when it drys. I'm limited in the amount of work i can do at the moment due to my shoulder being fucked up, so i'm keeping everything simple.
Rear hatch digging for rust, scraping paint away as i go lucky for me it was nothing serious and a few passes with the electric sander took all the surface rust away. 
I don't plan on putting the emblems back on the back since my BRE spoiler will be going there, gonna fill the holes up with bondo.  The passenger side isn't too bad either just surface rust. 
If you're wondering why there are large patches of bondo its for 2 reasons.  1) its covering the large expanse of metal underneath it. 2) there is actually a big step down from paint to metal, the bondo will help even this out when i sand the car down for primer and paint. The Black primer is to help find imperfections i cant normally see in the bondo. 

My Girlfriend actually sanded a lot of this because i couldn't, 2 small patches where i fucked up on the passenger side, other then that it looks good.
Cut out the rotted area of the rocker panel, wire brushed the rest of the rust and POR 15'd the shit out of it.. hoping for the best here. 
Cutting around rust spots with a cutting wheel 
Lol frame rails
Gonna clean this one up later with the sawzall, i can only fit the cutting wheel in larger areas.
lolrust, and my girlfriends legs

NEXT DAY


Dash back in with gauges, looks great sorry for the blurry picture. 

Unknown wires, i don't know where this black one or the white one on the left go to.
Cut wires, Although i am pretty sure this is just for the climate control and radio / speakers im not totally sure. I still need to find out if the engine harness plugs into the EFI bracket on the driver side. Also, i need to find out where the fuck the hazard light harness went.. its missing. 
Mostly put back together for now, i needed to free up space in the garage for my dads birthday party this easter sunday.
Spoke to one of my dads friends at the american legion tonight, he does alot of welding work building big stainless tubs or something like that, but the best part is the guy builds racecars in his spare time and races at holland speedway. 

He loves the look of the classic Z cars and has offered to help me out with all body work and welding on this car, the entire rear end will be filled in and smoothed out, and because i will be slamming this car to the ground the exhaust will probably come out of the rear end sort of like this, off to the left side though and it'll have an exhaust shield above it.





Thursday, April 21, 2011

Gauges




After nearly two weeks of waiting they came in, die-cut non-yellowing white gauge faces they are AWESOME quality.

They come over sized in certain areas so you need to cut them down, but they fit over the stock faces perfectly with a small amount of overlap to hide any placement mistakes.

Red bulbs wont be here for atleast 2 weeks, they're on the way from Bangkok


ONLY DO THIS PART IF YOU ARE CHANGING YOUR BULB COLOR

First thing you need to do is remove the green light bulb bubble covers, they gave the stock gauges a green tint when they were lit up, but because i am changing the bulb colors i don't need them anymore.

Take a screw driver and gently tap it with something, it'll pop right out, i took my gauge faces off before doing this so it fell right out of the bottom, if you don't.. well, good luck getting it out without damaging something.







First i did the tachometer, i forgot to take a picture of it when it was black but hopefully the speedo will give you an idea of what you need to do.

Completely take apart the gauge assembly, remove the needle, unscrew the original face and apply the vinyl.






This was the hardest part, that little needle sticking up didn't have a pre-cut hole, i pressed the vinyl down flat against the tip of the needle and made an X with my razor blade, i was able to push it down almost flat to the gauge.

After that, i pressed the razor blade against the base of the needle, and rotated the gauge around the blade to get a circular cut. After that it was just a matter of lining everything up just right.






Clock was the easiest, taking the needles off was a pain in the ass though.





If you haven't noticed yet, i painted my needles dark blue, the color will show much better in natural sunlight during the day, and at night when the gauge is lit up, it'll look black under the red light so its  easier to see instead of the white needle on white face.

These were a pain in the ass, you have to almost completely disassemble them, they are two pieces (top and bottom) the vinyls come in one piece, so your cut needs to be perfectly straight. Don't worry about being precise on the gap because a black piece from the gauge bezel covers the center
I never took a before picture, so here is one from google
And the afters

Tuesday, April 19, 2011

Day 3

Well this is how it sits, completely taken apart.













Pile O' parts

Dash is on the left, my dad really needs to clean out his garage.








 Decided to do some rust exploration today, went out and got some dry ice.










For those who don't know, on this car (and most other cars) have tar ALL OVER the floor, it's used as a sealer / rust preventer.

bad part is this shit hides the rust that comes up from the underside.. i decided to take it all off and have a look, with my shoulder being messed up i cant really do any heavy work so this is the next best thing, all it took me was a small hand chisel, i didnt even need a hammer.




I let the dry ice sit for about 30-45 mins so it cools everything down to below 0











Did all of this by hand and got tired..












Hell yeah mother fucker EZ-mode, why didnt i think of this earlier!


Note the frost build up on the seat rails in this picture and the next, i was freezing my ass off doing this.


















After digging around i didn't see any rust on the transmission tunnel, only the floors / frame rails this is really good news since the total amount of rusted floors is about 2.5 square feet of sheet met
Time to cover up the metal, gonna use this stuff called "microspheres" its a filler and volumizer for weight reduction of paints and puddies etc. Some people use it for model airplanes and things like that. For me however, i will be using the other added bonus of this stuff, Sound deadening. It works amazing for that, all i need to do is prime the surface and brush it on mixed up with some type of paint. 
Microspheres are actually what is used in the product called "lizard skin" its marketed as such, a strong light weight brush on or spray on paint that has sound deadening characteristics, problem is its expensive.. 149$ for the "gun" you need to spray it with, plus the cost of the paint itself.. i believe its about 100$ a gallon.  
After i apply my primer and microsphere infused paint, i will go over it again with truck bedliner spray for a uniform rough, strong finish. I'm not sure if i will carpet this car, i think i might keep it completely gutted since it is not going to be a show car.